Background

This customer (we will call him Manager Wu) runs a plant equipped entirely with Shaanxi Beiren dry laminators. With high host standards and stable lines, the bar for every supporting process was raised accordingly. In Manager Wu's view, since the main machines are already high-standard dry laminators, the adhesive dosing — the "source step" — must not be compromised; better to get it right the first time than to cut corners at a critical stage.

Key Requirements

• Stability: triple metering verification, ratio deviation kept within 2%, no reliance on manual feel;
• Traceability: order parameters archived for 1 year, integrable with ERP/MES, every batch's adhesive usage and ratio queryable;
• Ease of use: constant temperature and one-click cleaning, standardized operation, less dependence on veteran workers' experience.

Solution

To meet Manager Wu's three requirements, Gluexpert equipped all production lines with 5 high-config explosion-proof dry-lamination automatic dosing machines, unifying the metering standard and linking signals with the Shaanxi Beiren laminators to achieve "supply on start, stop on shutdown".

Solution Highlights

• Triple metering verification: gear-pump metering + load-cell feedback + online calibration, multiple safeguards, ratio deviation stably within ±2%;
• Traceable data: order parameters auto-archived for 1 year, open ERP/MES interfaces, batch adhesive usage and ratio one-click queryable;
• Constant temperature + one-click cleaning: stable tank temperature, one-click glue change/cleaning, leaving behind manual feel and tedious cleaning;
• High-config explosion-proof: designed to explosion-proof standards, suitable for solvent-based dry-lamination conditions, safe and compliant.

Results

• Stable dosing: ratio deviation within ±2%, peel-strength fluctuation visibly narrowed;
• Traceable management: 1-year order data queryable, ERP/MES integration, clear quality accountability;
• Adhesive cost reduced 10%-20%, efficiency increased 10%-20%: precise ratio reduces waste, "mix less more often, use immediately";
• Done right the first time: 5 high-config explosion-proof units launched across all lines, no secondary retrofit needed.

Customer Feedback

Manager Wu keeps a clear account: with such high equipment standards, the dosing step cannot be compromised; money well spent is not wasted — 5 high-config explosion-proof units done right the first time was a calculated decision. In his view, large-enterprise procurement is never impulsive, but every step is accountable.