High-End Dry Lamination Automatic Mixing System
Engineered for high-speed lines above 300 m/min, with professional multi-level explosion-proof design and high-precision servo control for stable, pulsation-free adhesive supply to meet premium production needs
Professional multi-level explosion-proof design, certified to national Ex standards, safe for flammable environments
High-precision servo control system, ±2% ratio accuracy, stable pulsation-free adhesive supply
Matched to high-speed lines above 300 m/min, ideal for high-volume premium production
Online viscosity detection and real-time coating monitoring safeguard the entire production process
Constant-temperature system with one-click cleaning, ERP/MES integration, shorter payback period
Core Parameters
Ratio Range
100:10 - 100:100
Ratio Accuracy
±2%
Max Output
80 L/min
Line Speed
≥300 m/min
Power Supply
380V 50Hz
Product Overview
Gluexpert's high-end dry lamination automatic mixing system is a premium upgrade based on the standard model, purpose-built for high-speed laminating lines above 300 m/min. With a professional multi-level explosion-proof design certified to national Ex standards, it operates safely even in flammable environments. The core adhesive supply system is upgraded to high-precision servo drive, combined with online viscosity detection and real-time coating monitoring, ensuring stable, pulsation-free adhesive supply even at high speed and meeting the strict quality requirements of premium flexible packaging.
Working Principle
The system uses servo motors to drive precision gear pumps that accurately control the delivery of main agent, curing agent and solvent. After thorough mixing in a dynamic mixer, the adhesive is continuously fed to the laminator glue tank. An inline viscosity sensor monitors glue viscosity changes in real time and automatically compensates the dosing parameters. The multi-level explosion-proof design covers electrical explosion protection, static protection and leak monitoring, helping ensure safety during high-speed solvent-based mixing. A constant-temperature system keeps the glue tank stable, while the one-click cleaning function reduces downtime.
Core Advantages
- Professional Explosion-Proof: Multi-level Ex-certified design covering electrical, piping and sensors for worry-free safe operation
- Servo Precision: Servo motor + precision gear pump, ±2% ratio accuracy, stable output even at high speed
- High-Speed Ready: Max output 80 L/min, precisely matched to lines above 300 m/min
- Smart Monitoring: Online viscosity detection + real-time coating monitoring + multi-level alarms safeguard quality
- Constant-Temperature Quality: Precise glue-tank temperature control, adapted to dry and humid environments
- One-Click Cleaning: Automated cleaning program eliminates issues caused by manual washing
- Data Connectivity: Order parameters stored for up to 1 year, integrable with ERP/MES systems
Specifications Table
| Item | Value | Remarks |
|---|---|---|
| Ratio Range | 100:10 - 100:100 | Customizable on request |
| Ratio Accuracy | ±2% | Enabled by servo control |
| Max Output | 80 L/min | Matched to high-speed lines |
| Line Speed | ≥300 m/min | For high-speed lamination |
| Drive Method | Servo motor + precision gear pump | Stable high-speed supply |
| Mixing Method | Dynamic mixing | Mixing uniformity ≥98% |
| Explosion-Proof Grade | Exd IIB T4 | National Ex certification |
| Online Viscosity Detection | Standard | Real-time monitoring & compensation |
| Constant-Temperature System | Standard | Adjustable temperature |
| Power Supply | 380V 50Hz 3-phase 5-wire | |
| Total Power | Approx. 8.5 kW | Varies slightly by model |
| Dimensions (L×W×H) | 1800×1300×1800 mm | Standard model |
| Weight | Approx. 1200 kg |
Industries & Applications
Gluexpert's high-end dry lamination automatic mixing system is designed for high-speed, high-volume, high-quality production, widely used in various premium flexible packaging lamination processes.
Food Packaging
Pharma Packaging
Daily-Chem Packaging
Electronics Packaging
Tobacco Packaging
Optical Film Coating
Alu-Plastic Lamination
Building Decor
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